PLANT DESIGN AND TECHNOLOGY
The design of the plant is based on European Standards. The plant is fully automated and controlled from the Control Room.The specialty of the plant is the high levels of automation that has been incorporated and this automation has been helpful in attaining the consistency in quality through the repeatability of the formulation during the batching process. The technology is a tried, tested and proven one. It has been successful in producing high quality pellet This technology has been marketed by us in the form of MMCP.
In our effort to ensure the repeatability in the composition of the batches and with an intention to prevent an aberration in the quality due to the malfunction of an equipment an interlock arrangement is provided wherein the machinery gets started before the machinery that follows.
The plant is situated in 27 acres of land and has sufficient scope for further expansion. The site comprises of main plant buildings, Raw Material and Finished Product Godowns, silo, Molasses tanks, Administrative Office, Quality Control Laboratory, Worker’s rest rooms, Canteen, Guest House and Quarters, Generator Room, Boiler House and 2 Weigh Bridges.The Location Map will give you more precise details.
PRODUCTION AND MAINTENANCE
- Raw Material Storage
- Intermediate Raw Material storing
- Proportionating (Batching)
- Storage at the Buffer bin BB4
- Batch Mixing
- Molasses Mixing
- Storage at the Mash bins
- Pellet Sieving and Storing
- Bagging and Stitching
- Conveying the Finished Feed
Value addition process :
The value addition of the product takes place at the Pellet Mill where the steam is being injected at high temperature and this induces carmelisation of the sugar in the molasses. We are providing facemasks and safety shoes to our employees of the plant to safeguard them from the dust and other adversities.
FEED ANALYTICAL LAB
Quality control, Feed Analytical Lab is located inside the Kerala feeds ltd campus. This department was started functioning from 1998. The department function starts from incoming raw material quality assurance, during processing product quality assurance and finished product quality assurance and considering customers needs. The department lab equipped with latest &most modern analytical instrument for analyzing Moisture, Crude Protein, Crude Fibre, Ether Extract, Sand & Silica and Aflatoxin for the coded samples of raw material , in process product and finished product .
Adv. K. Raju
Hon'ble minister for animal husbandry
Dr. B Sreekumar
“ To improve dairy farming in Kerala by providing quality feeds and supplements at reasonable cost. ”
BOARD OF DIRECTORS
SHRI. K S INDUSEKHARAN NAIR, CHAIRMAN, KERALA FEEDS LTD KALLETTUMKARA THRISSUR – 680 683
|2||Dr. B SREEKUMAR, MANAGING DIRECTOR KERALA FEEDS LTD KALLETTUMKARA THRISSUR – 680 683||MANAGING DIRECTOR|
|3||SMT. MINI V R, JOINT SECRETARY,
FINANCE DEPARTMENT, GOVERNMENT SECRETARIAT, THIRUVANANTHAPURAM-695001
|4||SMT. KSHITI V DAS, DEPUTY
SECRETARY, ANIMAL HUSBANDRY DEPARTMENT, GOVERNMENT SECRETARIAT,
|5||DR. N N SASI, DIRECTOR,
ANIMAL HUSBANDRY DEPT, VIKAS BHAVAN,THIRUVANANTHAPURAM -33
|6||SHRI GEORGE KUTTY JACOB, DIRECTOR,
DAIRY DEVELOPMENT DEPT., PATTOM,THIRUVANANTHAPURAM-695004
|7||DR. JOSE JAMES, MANAGING
DIRECTOR, KERALA LIVESTOCK DEVELOPMENT BOARD,PATTOM, THIRUVANANTHAPURAM-695004
|8||DR. ANI S DAS, ASSOCIATE
PROFESSOR, COMMUNICATION CENTRE,KERALA AGRICULTRUE UNIVERSITY, MANNUTHY
|9||SHRI. VINOD JOHN, MANAGING
DIRECTOR, KERALA STATE POULTRY DEVELOPMENT CORPORATION LTD., PETTAH,THIRUVANANTHAPURAM-695024
|10||SHRI JAMES P JACOB, SR. MANAGER
(P&I&QC), KCMMF (MILMA),PATTOM PALACE P.O, THIRUVANANTHAPURAM -695004
|11||SHRI C K CHANDRAN, CHEMBARA HOUSE, MADAYIKONAM, MAPRANAM, THRISSUR
||NON OFFICIAL DIRECTOR|
QUALITY CONTROL MANAGEMENT
Our quality policy is to produce and distribute good quality compounded cattle feed in pellet form, mineral mixture and other fodder materials through a quality system, which registers continual improvement by setting and reviewing functional quality objectives aimed to create enhanced customer satisfaction. The quality policy will be communicated to all and will be reviewed periodically for continual suitably. The management and staff are determined and committed to achieve this quality policy and to make dairying.
QUALITY MANAGEMENT PRINCIPLES
- Customer Focus
- Involvement of people
- Process Approach
- System approach to management
- Continual improvement
- Factual Approach in Decision Making
- Mutually Beneficial Supplier Relationship
The management of KFL recognises that measurement and monitoring of customer satisfaction as a vital tool for evaluating the performance of KFL. Customer complaints received by Customer Care Cell (CCC) is properly monitored for prompt redressal in the best possible ways to ensure customer delight and thus keep-up the quality level.The Finance and Accounts department tries to improve the effectiveness and efficiency of the quality management system by providing positively the financial results to the concerned and suggest them for suitable improvement actions in the monthly performance review meeting.